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Tyre cords exposed at the MOT: which cars fail on it most

9,185,328 failed initial MOT tests in 2025 on vehicles first used 1985–2024, retests not counted · Tyres · DVSA data · For guidance only · How we count

4.8% of failed initial MOT tests in 2025 recorded this defect: 437,287 of 9,185,328. By age, it was most common on vehicles 3 to 5 years old (8.0%) and least common on vehicles 20 years old and over (3.0%).

It is one of the 10 most common MOT failures on 183 of the 332 car models we cover. Against vehicles of the same age, it was most common on the Tesla Model X, the BMW M4 and the Mercedes-Benz EQC. On the Tesla Model X, 28.9% of failed tests had it, against 5.7% for all vehicles of the same age.

The DVSA records it as “Tyre has ply or cords exposed”. A failed test can have several defects.

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What the MOT checks

A tyre with its ply or cords exposed. Any ply or cord that can be seen without touching the tyre fails.

The MOT inspection manual lists “A tyre with a lump, bulge or tear caused by separation or partial failure of its structure, including any lifting of the tread rubber or with cords exposed or damaged” as a dangerous defect, so the vehicle fails.

Manual section 5.2.3 (d)(ii): Tyres. Read 1 Nov 2026.

Car models where it is most common

Against vehicles of the same age. Each model's share of its failed initial tests in 2025 with this defect, all years together, and how many times the same-age share that is.

#CarShare of failed testsAgainst same age
1Tesla Model X1,285 failed tests28.9%372 tests5.1×all: 5.7%
2BMW M41,474 failed tests25.9%382 tests4.7×all: 5.5%
3Mercedes-Benz EQC2,010 failed tests37.9%762 tests4.4×all: 8.5%
4Porsche Taycan966 failed tests29.7%287 tests3.5×all: 8.4%
5SEAT Alhambra5,451 failed tests16.9%919 tests3.5×all: 4.8%
6BMW i41,054 failed tests33.4%352 tests3.4×all: 9.8%
7Tesla Model S1,849 failed tests15.7%291 tests3.2×all: 4.9%
8Tesla Model Y5,417 failed tests30.6%1,660 tests3.2×all: 9.7%
9BMW 8 Series833 failed tests23.0%192 tests3.1×all: 7.5%
10Audi Q41,257 failed tests27.2%342 tests3.0×all: 9.0%
11Mercedes-Benz SLC1,140 failed tests14.2%162 tests2.9×all: 4.9%
12Tesla Model 313,522 failed tests22.0%2,969 tests2.9×all: 7.6%
13BMW X517,778 failed tests14.2%2,529 tests2.8×all: 5.0%
14Audi e-tron1,780 failed tests22.1%393 tests2.8×all: 7.9%
15BMW X61,736 failed tests13.5%235 tests2.8×all: 4.9%

Only models where this defect is one of their 10 most common MOT failures, with at least 50 failed tests, have a figure. So a model that isn't listed can still have it, just less often than its other faults. Vans, pick-ups and taxis are left out, as in our rankings. × is the model's share divided by the share for all vehicles of the same age.

Models where it was at most half as common

Car models where this defect's share of failed tests was at most half the share for all vehicles of the same age. Only models with enough tests to tell are included: at the same-age share they would have had at least 100 failed tests with it.

CarShare of failed testsAll vehicles, same age
Toyota Yaris Cross1,298 failed tests≤3.8%not in its top 109.3%
Mazda CX-301,760 failed tests≤3.4%not in its top 107.9%
Peugeot Rifter1,758 failed tests≤3.2%not in its top 107.1%
MG HS3,794 failed tests≤4.0%not in its top 108.9%
Fiat 500E1,183 failed tests≤4.2%not in its top 108.8%
Suzuki Vitara10,606 failed tests≤2.7%not in its top 105.4%

≤ means at most: the defect wasn't one of the model's 10 most common, so we only know it had no more failed tests than the model's 10th most common defect, or fewer than 50. Models are listed by these figures against the same-age share, so this is not a ranking of the lowest.

How common it is by car age

Share of all failed initial MOT tests in 2025 with this defect. Age is 2025 minus the year the vehicle was first used. The right-hand column is the number of failed tests with it.

  1. Under 3 years, first used 2023 to 20247.5% of failed tests, against 4.8% for all ages814 failed tests
  2. 3 to 5 years, first used 2020 to 20228.0% of failed tests, against 4.8% for all ages54,989 failed tests
  3. 6 to 9 years, first used 2016 to 20195.1% of failed tests, against 4.8% for all ages107,561 failed tests
  4. 10 to 14 years, first used 2011 to 20154.6% of failed tests, against 4.8% for all ages154,243 failed tests
  5. 15 to 19 years, first used 2006 to 20104.3% of failed tests, against 4.8% for all ages94,977 failed tests
  6. 20 years and over, first used 1985 to 20053.0% of failed tests, against 4.8% for all ages24,703 failed tests

All-vehicle figures cover vehicles first used from 1985 to 2024: 9,185,328 of the 9,193,164 failed initial tests in 2025.

How these figures are counted

These are failures recorded at initial MOT tests in 2025. Retests are not counted. A defect found on more than one wheel, lamp or joint at the same test counts once. "Same age" is the defect's share of failed tests for all vehicles first used in the same years, weighted by the model's own failed tests in each year.

An MOT checks safety and emissions on the day of the test. These figures show where a defect was recorded, not why, and not what a repair costs. Figures: DVSA anonymised MOT tests and results, 2025. Contains public sector information licensed under the Open Government Licence v3.0. What the MOT checks: MOT inspection manual: cars and passenger vehicles, GOV.UK, read 1 Nov 2026.

How we choose and rank these defects

Other tyres faults

Share of all failed initial MOT tests in 2025.

More from the same data

Every specific fault we coverMost common MOT failures by area and car ageCars ranked by MOT pass rate, by ageHow we count: methodology
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